Motor & Generator Design Software

Our Motor & Generator Design Software

Our M & G Design Software

For Motor & Generator Products

Coil Winding Design & Manufacturing Package - order to delivery seamless business software

Enable a motor repair shop to produce a quality product quickly & profitably everytime with built in engineering & manufacturing capabilities.

Specifications

It takes the guess work and risk away from replacing a failed motor winding. Starts by a quotation and checking the integrity of the coil data from the customer. This real time motor design check can save you wasted time and warranty claims due to incorrect data. Secondly the coil design program reduces the setup up and ensure the winding fits probably in the motor. The smart insulation design also ensure proper electrical protection again transient turn to turn and ground faults. Lastly it provides a complete bill of material and track shipping order. You can do this all in one seamlessly packaged software. You also have the ability to track and retrieve customer data automatically.

Proven successfuly use in major coil shops & repair centers:

GE Power System Winding Center
Westinghouse Industry Services
KenCoil & Scotts Armatures
Coil Tech (B&M Machines)
Equipment Maintenance Services
Integrated Power Systems
IRS Coil
Penn Coil
Monarch Electric

Special Features

Special Features:

Easy to learn and use on any laptop computer
Provide detail quotation and order details
Quick diagnose on customer motor/ coil data for validity & accuracy. Save time to obtain critical manufacturing data.
Generate a simple and precise coil design & manufacturing form that can be printed & delivered to the shop floor.
Provide a most cost effective coil design to match you wire inventory and insulation material.
Provide the optimum coil protection again turn shorts and ground faults.
Provide the options for motor uprate or modifications
Generate a full bill of material for costing and inventory control
Generate a shipping label and tracking

Pricing & Availability

Pricing & Availability:

Complete package comes with software (for Windows and Mac) and full PowerPoint training instruction. Free 30 days online support. Additional support can be paid by the hour online.

Pricing is $ 1200.00

Delivery: 1 week.

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M & G Design Software

02 Generator Uprate Design & Performance Analysis - OEM methods with guarentee results

A must have software for complex high voltage generator redeisgn using special algorithm for electrical losses and heat rise simulation models. Suitable for contract negotation & quotation purposes.

Specification

Embedded within this intuitive design software is an intelligent algorithm in simulating the electro-mechanical and thermal dynamic workings within a hydro or turbine driven generator. This flexible model is suitable for these major generator OEM manufacturers.

GE
Westinghouse
Allis Chalmers
Seimens
ASEA
ABB
Toshiba (Mitsushi)
Etc

It generates a printed output that meet most contract submittal requirements where the KiloWatt output, Electrical losses, and Temperature Rise are necessary.

Learning Features

Unique Features:

Built in input checklist for all required generator characteristics
Calculate Coefficient of Losses for specific winding internal transpostions for loss reducton. Option for all OEM windings.
Dedicated graphical methods for wire shape & configurations
Provide detail Eddy Factor and Circulating Losses calculation.
Provide rapid "what if" scenarios for different winding configurations to meet cost & contract constraints.
Include optional feature to calculate magnetic forces on winding design
Graphical and Template formated output for contract submittal.

Pricing & Availability

Pricing & Availability:

Basic design package for $ 950.00

Optional Transposition Calculator for $250.00

Free 30 days support

Online paid support by hour after 30 days.

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M & G Design Software

03 Reactance & Transient Protection - for Power System Reliability Characteristics

Predictability on synchronous generator impedence behavior under short circuit or major system distrubance conditions.

Specification

Provide critical calculated data for Power System Configuration for transient protection. Utilize the sychronize generator's stator and rotor physical mechanical and electrical dimensions (such as air gap and salient pole dimensions).

Learning Features

Input & OutputFeatures:

Stator Inputs:

Bore ID & Air vents data
Air Gap
Nameplate (KW, Hz, KVA, RPM, Voltage)
Winding configuration

Rotor inputs:

Pole body data
Pole head data
Pole winding data

Outputs:

Armature Leakage
Magnetic Densities
Magnetizing Reactances
Characteristic Reactance for Direct Axis & Quadrature Synchronous
Effective field Leakage
Saturated & unsaturated field leakage
Direct Axis Damper Leakage
Saturated & Qudadrature Axis Damper Leakage
Subtransient Quadrature Axis
Negative Sequence
Zero Sequence
Total Self Inductance of Field
Time constants (Open circuit, short circuit and subtransient)

Extra feature:

Generator downgrade condition with cutting out failed coils.

Pricing & Availability

Pricing & Availability:

Complete design software with user manual USD $250.00

With 30 days free support

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M & G Design Software

04 Induction Motor Performance Calculation - for squirirel cage and wound rotor designs.

Provide a detail display of the starting and running performance in output HP, Torque, and In rush currents. A must have tool for motor application and failure mode analysis.

Optional package with Harmonics Vibration Analysis

Specification

Take the guess work out of Induction Motor design and capability analysis with this one step design software. it takes detail machine (stator, frame, rotor) data and calculates the total performance characteristics. It allows you to experiment with different winding configurations and rotor bar designs to optimize the starting & running requirements.

It is useful for both new motor design and also for repair centers to redesign a motor to fit a new application. It can also be used for failure mode analysis.

Learning Features

Features:

Privide a quick check of the existing motor frame, winding design, and rotor configuration to meet customer application.
Allows an accurate uprate capabiilty electrically and also mechanically
Provide a detail graphical display of starting to running (Speed vs Torque) characteristics at different RPM's.
Provide an accurate display of In Rush Current during starting condition to avoid stalling and over heating conditions.
Avoid pre mature failure of electrical windings and bearing failures due to excessive vibration and transient spike conditions.
The Optional package on harmonic analysis provides additional protection of vibration and over heating conditions.

Pricing & Availability

Pricing & Availability:

Induction Motor Design Software - USD $ 850.00 (2 week delivery)

Optional harmonics analysis - USD $250.00 (2 day delivery)

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M & G Design Software

05 Voltage Endurance Design & Testing - Advance high voltage insulation design & VE Testing.

The use of mica density design principle and specialized winding manufacturing process to optimize winding life and performance.

Specification

Voltage Endurance & Accelerated Life testing are vital part of the requirement in delivering a High Voltage Winding. Designing by mica density target is a more advanced technique for meeting the high generator output and stress testing requirement. Additionally, this design crteria dictates a more stringent insulation material application during coil manufacturing. By constant monitoring & auditing of the coil mica density with statistical process control can ensure a more consistent manufacturing process and a higher quality finished product.

Learning Features

Special Features:

Theory of mica density target method vs conventional layering mica tape application.
The design principle and associated manufacturing techniques to meet within target density tolerances.
A statistical process control methodology for manufactruing to determine audit sample size and process capability.
A description of voltage endurance testing method.

Pricing & Availability

Pricing & Availability:

Complete software design & manual - USD $ 200.00 (1 day delivery)

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Coil Winding Design & Manufacturing Package - order to delivery seamless business software