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Our LeanSigma & CI Apps

Our LeanSigma & CI Apps

Intuitive Applications for Problem Solving

SuperMarket Stocking & Replenishment System -predictable statistical FIFO approach :

sku MP2001

Using risk criteria, historical & sales forecast to model a flexible safety & replenishment stock by simulation technology

Specifications

This software enables you to utilize historical material usage data and create a Plan For Every Parts (PEFP) plan with a robust statistical engine. This database is incorperated into a risk analysis model determine a monthly stocking plan with safety, buffer and replenishment levels. The user manual also includes a simulation technique using scalable CAD drawing and Lego blocks to visulize the warehouse FIFO logistics in material handling. A visual Kanban system is also provided for planning a user friendly replenishment routine.

Learning Features

Learning to see variations in month of month demands vs the stocking strategy.
Use statistics discipline to balance the stock availability risk vs inventory cost and warehouse resouce limitations.
Combining with the use of Demand Segmentation, it provides a stronger analytic for SKU levels rationalization.

Pricing & Availability

Pricing & Availability:

Complete software and manual for USD $100.00

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Our LeanSigma & CI Apps

02 Demand Flow Capacity Model - intelligent production footprint analysis :

sku MP2002

Using VSM model & Lean manufacturing principles to determine gaps to customer demand using Theory of Constraints.

Specification

This is a Lean approach to evaluating manufacturing or production capacity. It calculates the gap of customer demand vs true capacity which includes both equipment and people performance. An extensive use of automated Takt vs Cycle time graphical display of all critical processes in the value stream. It also uses Theroy of Constraints to determine the critical bottleneck. Case studies are included to demonstrate the wise use of creativity over capital in relieving the constraints.

Learning Features

Learning Features:

Automated Takt time/ cycle time graphical display
Includes inputs of OEE and setup time.
Scalable model to variations of customer demand
Provide a convincing and simple output for everyone in the enterprise from shop floor to c-level executives.

Pricing & Availability

Pricing & Availability:

Complete package with case studies for USD $ 100.00

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03 Demand Segmentation Modeling with Sales & Financial Analysis - for SKU rationalization :

sku MP2003

A more powerful tool than tradional ABC method by adding 3 dimensional inputs (revenue, gross margins, inventory, time sensitive sales variations) to produce a graphical representation. An important tool for strategic Value Stream Analysis (VSA) planning.

Specification

The software takes the complexity of manual calculation of lenghty historical database and statistical analysis. Most importantly, it displays a summary of the critical financial data at a glance. The smart algorithm allows the user to change critical inputs on the fly and witness in real time the net financial impact to the total business. It is a powerful tool during the annual strategic budget planning and any marketing decision

Learning Features

Learning Features:

Utilize monthly or weekly business transaction to see a complete picture rather than a snap shot.
Includes gross margin, sales revenue, inventory value, sku levels
Flexible "what's if" model to adjust sales & marketing operating levers and see the overall financial impact to the enterprise
Easy comparison of current state to future state in accurate financial terms of profitability and cost of capital (cash).

Pricing & Availability

Pricing & Availability:

Complete package with case studies for USD $ 100.00

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LeanSigma & CI Apps

04 Policy Deployment Playbook - X-matrix to Hoshin Planning methodology.

sku MP2004

Plenty of real world examples for a Lean Enterprise to align vision & annual execution cadence. How to steps to setup monthly Policy Deployment structure & formalized templates. A must for Lean Deployment in any organization. Avoid deploying corrective actions (countermeasures) that do not fix the root cause.

Specification

Transforming a traditional business into a Lean Enterprise requires stakeholders that understand and embrace the SQDC discipline and execution. This simulation game is used during a week long Lean or Six Sigma training class. At the end of each day, the instructor would ask the students (in groups) to apply the daily learning and continue to improve their respective factory design and manufacturing methodology. The students find out quickly that without quality, speed is meaningless. The class must develop a flexible manufacturing structure to win the team competition on the final day. The customer can change his order quantity and mix styles anytime. This game really bring the Lean and Six Sigma tools seamlessly together. The competition is intense and challenging till the very end.

Learning Features

Learning Features:

Quality & Quantity are inseparable.

Poke Yoke is more effective than 100% inspection

Simplcity is better than elegance

Make it a visual factory

Takt time vs Cycle time

Test and Validate constantly

Always consult with the customer (CTQ)

Flawless exectuion comes with practice

Pricing & Availability

Pricing & Availability:

Deluxe kit (for 4 teams) - USD $ 250 (2 week delivery)

Group sizes & duration:

Best for 5 people team with 3 to 5 teams together.

Generally last from 30 minutes to an hour for each run at each of each day.

Best for a week long Lean Sigma training class

Suitable for all management levels from shop floor to C-leve

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LeanSigma & CI Apps

05 Six Sigma Training Apps - affordable & impactful tools.

Several handson & powerful simulation tools for explaning the DMAIC principles. Portable & scalable for different class sizes.

Specification

This can be a powerful and impactful exercise for soft skill development in any organization. The test can be administered in private in less than 20 minutes on any computer. The graphical color display provides the user to understand his/ her true self in 4 different colors (Orange, Gold, Blue, and Green). The colors stand for our respective strengths and stressors. Although it is very difficult to alter ones character, it allows us to control our behaviors. By being more aware of ourselves and the environment, we can increase our success rate in negotiations, defuse hostile encounters, and gain alliances in our business practices. It is especially useful working in today's diversed work force.

Learning Features

Learning Features:

Low cost with Unlimited use.
Easy to use with instant result
Offer a momorable experience for life
Self contained instructions and reference material

Pricing & Availability

Pricing & Availability:

Excel Macro Softare (with instruction) - USD $ 45.00 (1 day delivery)

Group sizes & duration:

Can be used individually or in a class environment.

Generally takes 10 to 20 minutes to complete the test.

Proven success around the world.

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SuperMarket Stocking & Replenishment System -predictable statistical FIFO approach :