Kaizen Events


1.  Plastics Injrection Molding Material Handling and Defect Reduction - Using 2P methodology to reduce setup and handling damages.  Solved bottleneck in a key component’s value stream.



2.  Machine OEE Improvement - Use of SMED in molding press die changeover time and also eliminate setup defects.  Improve safety with standard work and job rotation.



3.  Door Lamination Quality & Throughput Improvement - Waste elimination, TPM, safety improvement, standard work and cultural changes to eliminate process constraint, and overtime work.



4.  Manufacdturing Flow Improvement - Design and Implement a comprehensive Kanban Supermarket Replenishment System.


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